Monday, 28 May 2007 | | Categories: Audio, Interior, Wheels/Tyres
Wow, two posts in less than a week...I'm trying to make amends. And so as part of the interior install, between doing the Dynamat and putting the carpets in, the wiring for the impending stereo needed to be installed. So last Friday was the day. First up I went for a quick a trip down to JB Hifi in Cannington to get myself some quality interconnects that run the signal from the deck through to the boot where the amplifiers will be installed. After doing a quick bit of research on what to use, it was down to Stinger and Aepro (?). As luck would have it, JB's had the Stinger Helix in stock...these being their higher end product, and in a nice red to boot. Therefore if they do get seen, at least they won't stand out like dog's bollocks. Back at the workshop the fun begins.
After a quick run down from Marc Palmer (all-round nice guy and electronics whizz, also C-Red Workshop Manager) on where I should be running the cables, I set to work running them out. First up were the Stinger interconnects (RCA's) which have been run down the passenger side of the tunnel, across the back of the rear footwell and up and over the wheel arch into the boot (basically following one of the stock wiring loom paths).
- Stinger interconnects along rear passenger footwell
- Stinger interconnects over wheel arch
Next was a 7-wire multi-core cable which we've run for future needs if they should arise. This was run along the same path as the stock loom on the drivers' side of the car, followed by the speaker cables which run down each side of the car and up and over the wheel arches.
- Speaker wiring in Passenger footwell
- Speaker wiring along Passenger sill
- Speaker wiring along Drivers' sill
- Speaker & multi-core wiring over drivers' rear wheel arch
Also on Friday I received my next box of Dynamat (3rd so far) and before leaving the post office, I had it weighed. It came in at a smidge of 10kg. Not bad really considering that could be the difference between my planned stereo setup, and one with twice as much weight. And of course the amount of deadening in the car really has made a huge difference already.
Saturday I managed to get the rear seat area and wheel arches covered so next up will be the boot. I reckon we're getting pretty close to getting the interior back it. So far I'm undecided on whether to get the rear seats and door trim panels retrimmed before Autosalon. The interior I picked up has the option CA-version velour material with a grey and slightly red stripe patten. It's nice, but the grey doesn't quite match the same grey as the GT-R seats, but I may forego that...but as mentioned, undecided.
For the stereo, I'm looking to go something fairly basic, but still punchy starting out with an Alpine SWX-1042D Type-X 10" Subwoofer. The front splits will be the Alpine DLC-177R DDLinear 6.5" Component 2-Way Speaker System (6.5" mid-bass and tweeter) as after listening to the Type-X splits, these has a more appropriate sound for my liking. The head unit will again be Alpine - and having just spied the new Alpine iDA-X001 Digital Media Receiver on their website, I think that's the winner (oh, it's basically an interface to an iPod and Tuner with no CD player...more info). Now rather than installing some huge amps which weight a lot, I thought I claw some weight savings back from the Dynamat by going for the diminutive Alpine PDX Digital Amplifiers. In this case I'll be going an Alpine PDX-1.1000 Mono Power Amp for the subwoofer and Alpine PDX-2.150 2/1 Channel Power Amp to run the splits. All-in-all a very nicely rounded system methinks. Now I just need to find a place that will give me a decent price for it all.
Oh, and something I didn't mention last week and that's about tyres. I originally had a set of Federal SS595 tyres installed on the rims, but with my plan to do a bit of track work, and the desire to have something that is both street and track pliable in a 50:50 split, I've just had some new tyres put on. These are again Federals, but not the SS595RS Ultra High Performance tyre - this should give me what I'm after. Oh, and an unashamed plug goes to Shane at Exley's Motorsports Tyres down in Willeton for supply and fitting these up.
Until the next episode.
Thursday, 24 May 2007 | | Categories: Audio, Interior
Jeez I'm slack, another month between posts. Well, I'm slack, just busy...but that isn't to say that work hasn't been progressing. It has, just at a slower rate since I'm back to a few hours on a Saturday morning. But I now have a target to get sillbeer as close to finished as possible by Cabin Autosalon (Perth) on 21-22 July.
So what have I been doing...well changing mind as per usual. This time with regard to my seating arrangements. The original plan was to use a set of Recaro recliners from a Honda DC2 Type-R Integra which I already had (and at great expense I might add). The more and more I thought about it though, the results of using recliners and aftermarket rails in the S13 has just been littered with saw heads. This is because the standard seats have the rails built into the seat itself and they're offset by close to 40-50mm on the inside rail. This basically means that you're never going to get an OEM ride height, and with the need to put a lid on my melon every now and then and being a touch over 6-foot means headroom would be at a premium. Now I've always liked the look of the R34 Skyline GT-R seats, and I knew they'd be a relatively easy fit only requiring the outside rear mount to be lengthened for the S13 floorpan. The only major problem was sourcing them. Thankfully Jeff at C-Red already had a passenger seat, but the driver's side was a problem. After a quick look on Yahoo Auctions Japan I found a possible suiter, and after Jeff arranged how we'd get it and I passed over the fold, I had the driver's seat on its way down.
Now other than a great looking seat, they're also extremely comfy especially for someone with a slimmer frame (such as myself), there's also the added bonus that they have full OEM movement. Meaning you lift the tab and the seats folds and moves forward...great for getting my kids in and out, and keeps the wife happy that everything works as expected. So without ado, here's some special piccy's of the new set:
- R34 GT-R Seat - Test Install in S13
- R34 GT-R Driver's Seat
- R34 GT-R Seat - Detail
- R34 GT-R Seat - Controls
- R34 GT-R Seat - Stitching
- R34 GT-R Seat - Front Outer Mount in S13
- R34 GT-R Seat - Front Inner Mount in S13
As can be seen in the pic above, it's a simple matter of welding on an extended tab to reach the S13 mounting hole. Yippee.
Now, at the moment, all interest is on the interior...with the Dynamat continuing to be spread from here to kingdom come. I've completed both rear passenger compartment sides and the B and C pillars a couple of weeks ago. Last week I removed the old carpet and laid the dynamat down on the main floor area. As can be seen in the photos, it's shiny. You're probably wondering how much weight I'm adding? I don't know, but the amount of deadening I now have is amazing and should make the driving and stereo listening experience that much nicer. The doors now close with a thud and the roof now sounds like a wooden chopping board rather than a tin can when you rap on it.
- Dynamat on floor
- Dynamat on side rear
There's still more to do, but I'm waiting for another box to arrive before continuing. It will cover pretty much everything in the end. On another note, finally went and picked up the door handles. They took about 4 hrs to fit in the end because I had to remove the old latch mechanisms because they'd been painted over and then go find any missing parts. Also needed to shave a bit of the paint from the key hole so the small black plastic key lock surround would mount through the hole (too much paint build up - very tight tolerances required). Fitted new strikers as well (the bits that bolt to the main body) and fitted back the window rubbers and a couple of bits of trim. I tracked down a nice set of horns...as I couldn't well have Sillbeer with a beep beep. It'll now perform a nice loud two tone honk.
- Door handles fitted
- New Alpha Horns
One last thing to report, and that's the child restraint mounts. They've now been fitted in and await the occasion of fitting the seat for my son Kai. Not to mention that they're required for compliancing.
- Child Restrait point from top
- Child Restrait point from bottom
So I'm currently working extra hours Monday to Thursday so I can take Friday off to do a full day in the workshop. Tomorrow will be laying cable for the stereo before I have to put the new carpets back in.
Friday, 27 April 2007 | | Categories: Audio, Engine, Interior
First up, sorry about the delay in the posting. I've been on holiday for a week and just haven't had a chance to post up. But now we are now finally able to reveal the BOV setup. This took quite some time to work out mainly because of the size of the GReddy Type-R blow-off valve that I'm using and because I wanted it setup in a recirculating configuration. The pipework was worked up over a couple of days between other things, and then finally painted with the VHT Brake Caliper Silver and Clear overcoat. Jury is still out on whether they would look better in black, but for now they look pretty nice. For the intercooler setup, all the hoses were changed from the blue silicon that came in the Hybrid kit for black Samco silicon hoses. Don't think we've seen another setup like this before but it's neat and tidy.
- Air filer side with Z32 AFM and BOV
- Overhead of GReddy Type-R and pipework
- Intake Plenum intake pipework
The next few weeks I'll be focusing on getting the interior ready for stereo and trim, this means covering as much as possible with Dynamat. Some of you might be thinking about all the extra weight it will add, but then I'll just have to turn the boost up. The main reasons for the Dynamat is sound quality from the stereo, and making the interior livable. Just from putting it on the doors and roof, the difference to the way the roof sounds when you tap and the doors feel in closing is amazing. No more flimsy S13. Feeling much more like a Skyline now.
Dynamat Application Pics:
- Drivers Door
- Passenger Door
The firewall, floor, rear wheel arches and boot floor are still to be done, hopefully the amount I have left should be able to cover it.
Just a little extra bit done was the radiator cap. To match the RG Radiator, I've put on an RG Power Radiator Cap.
- RG Power Radiator Cap
- RG Radiator with Cap
A special thanks to Boney and Josh at C-Red for doing a little after hours work. Boney for helping with welding up the pipe work for the BOV setup/intercooler, and Josh for finding and removing an ECU loom for Sillbeer, thanks fellas (Dally put me up to this).
Cabin Autosalon is fast approaching now, so the aim is to have it all run in and completed by then. If it's not 100% complete, it'll be going in anyway.
Friday, 2 March 2007 | | Categories: Engine, Interior
Progress continues on getting the engine all tied up and ready for fitting. We had some slight problems this week with the lightened GFB crank pulley not having enough clearance to the oil pump. Now remember that the pulley is meant for an S13 SR20DET oil pump, where I'm running a GTi-R SR20DET oil pump. Initially the machining was done, and it did turn once all torqued up, but it was fouling ever so slightly on the edge of the oil pump casing. This has now been rectified and it's all good. Here's a couple of pics of the adjustable cam gears while I was in there just for good measure:
And along with this was a quick update from the irreplaceable Greg:
Pulley machining has been done and is perfect. Pulley fitted. Crank bolt
and washer sand blasted and fitted.
All belts fitted.
Cam bolts torqued.
Timing chain tensioner fitted.
Crank angle sensor fitted.
Throttle body sandblasted and all cad plated parts fitted. TPS fitted. TB
installed on manifold.
Rocker cover installed.
Spark plug cover bolts sand blasted and temporarily fitted.
Solid coolant lines under intake manifold cleaned and fitted.
Replacement boost/vacuum fittings on manifold sourced and fitted.
While Greg was doing the exhaust side of the engine, he's had the turbo compressor housing inlet adaptor modified for a different angle. The results you can see in the image above along with some slight redirection of the braided oil and water lines to suit this updated setup.
As the car will be used for the occasional bit of motorsport, I thought it prudent to grab myself a couple of harnesses. Now what better suited than the HPI 3" 6 point harness in Black with Red stitching...a common theme I'll be using in the rest of the cabin. Aren't they just horn.
- HPI Harness Box Label
- HPI Harness logo patch
- HPI Harness Buckle
The harness will be temporarily fitted into the Sigma as SilviaWA has an MC Motorsport Track day coming up on 10 March...so I'll be ripping it up in that. Hopefully will get some pics of the Siggy sideways.
Thursday, 8 February 2007 | | Categories: Audio, Engine, Interior, Driveline
Alright, so a couple of weeks ago, I was lucky enough to start getting some help on moving Sillbeer closer to completion. Enter one Mr Greg Dally. He'll be doing a few days a week working on my car to get things moving along. I have so much work on now just to pay to get it over the line, that I have minimal time to actually work on the car so I'm glad to have his expert hand on the job...and to those who don't know how he works, he's about as anal (if not more) as I am.
So first on his agenda was to complete the gearbox. Now it's really just been a shell for quite sometime now, so with the internals of an S14 5-speed gearbox identified, Greg made up mine to as you see it here. Apparently there was a bit of polishing that took place on some components that will never get seen so that just goes to show his enthusiasm. It just looks mint and with the clear coat, should be relatively easy to keep clean too.
- S13 Gearbox Top View
- S13 Gearbox Closeup Middle
- S13 Gearbox Closeup Rear
- S13 Gearbox Closeup Selector
A little bit that I've done in between other things is to paint the taillight cluster units with a chrome paint. As I'm going to use the 'crystal' clear/red taillight lens, there needs to be a little more reflection from behind so a coating of chrome helps that out. Also to assist in a nice neat seal around the taillight, I cleaned all to old sealer from the taillight surround...using a bit of Rostoff and/or Prepsol and elbow grease, it came off easily enough.
- Taillight Cluster Unpainted
- Taillight Cluster Painted
- Taillight Surround Before and After
As the exterior and mechanicals are coming along now, it was time to start looking at what's happening with the interior. Now I have had a set of 4 Defi-Link gauges for some time, and have been tossing up on how to mount these. I had bought a set of Defi-Link Single Meter Visor's, but I didn't really like the thought of these things sticking out like dog's bollocks on the dashboard. So the only other option was a 3-gauge hood of some sort. Most of the stuff available for the S13 dash looks mighty naff, but those made for the WRX and EVO by Defi are so so nice...cue purchase to ET Performance and they had a Defi Triple Meter Hood in my lap inside a week. Now as this was made originally for a WRX (MY2000+) I will have to modify the dash and the hood appropriately to fit. This could take some time, but after an initial fitting - it'll look mint. Note that it comes in a primed plastic ready to be painted in your own chosen colour. Once fitted, the dash will get reskinned as close as possible to factory so it looks like the cluster was a factory option.
- Defi Triple Meter Hood Profile
- Hood Test Fit Front 1
- Hood Test Fit Front 2
- Hood Test Fit Top
- Hole in Dash
Please note that the dash used is stuffed anyway having had a set of gauges mounted on the passenger side. Once we have the basics sorted, we'll used a fresh dash to work with.
Now there's one thing that may or may not sit well with some people when building a car like this, and that's adding weight in the form of sound deadening. But as this really needs to be a comfortable (as well as quick) car to drive, it will be required...especially when taking into account the sound system planned (will be revealed in a future post). So as is done to all of Chip Foose's cars on Overhaulin', the interior will be fully decked out with Dynamat...improving on both sound and temperature in the cabin. This will be applied to all areas of the boot, the floor, roof and doors. Yes, it'll add weight, but at the same time make the car feel more solid (think thud rather than clink when closing the doors) and liveable especially when driving down south.
Next up for me is to find some components in the engine such as Power Steering pump, A/C compressor, alternator and starter motor and get them ready for fitting. The front and rear window seals should arrive from Nissan any day now and we've also ordered in a new brake master cylinder from a Z32 300ZX in the larger 1 1/16" size. An article on SportCompactCar's web site notes the particular's around using this master cylinder with Brembo's.
Also on the subject of interior, I need to start gathering the pieces that will get refinished (ie. plastic trim) and the bits that will be retrimmed to match the Honda Integra DC2 Type-R Recaro's that will be fitted. So much to do, so little time, but with Dally on the job things are looking great.
Thursday, 30 March 2006 | | Categories: Interior, General
Well, first up apologies for the long delay. Have been mainly waiting for the paint work to be finished, and I can now say it has. I've been down to check it out, and it's up to Bren-spec. Just a cut and buff to get some minor bits sorted and should be back to the workshop beginning of next week. Will post a coupla pics later, but only small shots from now on as I want to leave it to an 'Extreme Makeover' type reveal at the end (hehehehe).
In the meantime things at home have been getting a little nuts, new kid due anytime now and we've just started a bunch of reno's (kitchen, bathroom, laundry and ensuite) as well as landscaping out the front of the house. Bloody bad timing with the impending bub.
Oh, and I just ordered some moulded carpets for the car. Will be plush pile (mmm, luxo) in charcoal grey along with some extra for floor mats to be made up. Found a place in Victoria that does them so for $200 delivered I get front and rear plush pile carpets and 2sqm of extra in same colour. No photos yet but will be sure to post when I get it next week sometime. Oh, almost forgot, place is called Knox Auto Carpets (1800 035 390) and they deliver Australia wide.
Wednesday, 11 January 2006 | | Categories: Interior
Sorry about the naff title, but I'm running out of ideas. Anyway, quick update here, this one on the Defi-Link Single Meter Visor (a.k.a. gauge hood). I've decided to mount my three centre gauges on the dash board and didn't want reflections on the windscreen while driving at night to thus the reason of the hoods. I have three of the hoods for the oil pressure, oil temperature and water temperature gauges. The boost gauge will sit in a single gauge pod on the A-pillar, hopefull nice and low and relatively out of harms way. Would like to thank the great service from Aston at J-Shop for getting these in for me.
- Defi-Link Single Meter Visor from front
- Defi-Link Single Meter Visor side profile
- Defi-Link Single Meter Visor in box
At this point I still haven't heard anything on where the paint is at, but can only hope it comes back to the workshop by end of this week.
Friday, 19 August 2005 | | Categories: Exterior, Interior
Yep, it's finally back to the workshop...but hopefully not for long. The body is back and it's very smooth, just needing some paint to finish it off. Enough of me yapping, check out the pics.
More pics of the completed body:
- Side Profile from front (High)
- Side Profile from front (Low 1)
- Side Profile from front (Low 2)
- Side Profile from Rear
- Overhead of rear guard
- Front Bar profile
- Rear Bar profile
- Fuel Filler Flap closed
- Fuel Filler Flap open
Well how was that, I think with the paint on, the single colour will hide the width more as the different coloured doors-to-panel change won't be there (ie. as severe). A couple of other bits that I've got along the way are a set of 4 Defi-link guages. Thanks go to Aston at JShop for getting these for me in record time and at a great price. Gauges include Oil Pressure, Oil Temperature, Water Temperature (all to be mounted on dash board) and Turbo/Boost (to go on A-pillar). Quite some time ago I got a really nice deep corn steering wheel from Abdus at Tenagah Motorsports in the form of a Sparco #215 Competition in black suede. Oh, and at some point I picked up some Nismo 740cc injectors - these being straight plug-ins for the stock units.
- Defi-Link Gauges
- Sparco #215 Competition Steering Wheel
- Nismo 740cc injectors for SR20DET
Fitting up cooler and taking measurements for wheels is next and as mentioned before, colour choice is 95% Mazda 'Velocity Red's flavour.